Ingot Casting Machine

Lufeng is a Professional metallurgical ingot casting machine design, manufacturing and sales manufacturers in China. We have specialized in ingot casting machine for 12 years and exported our products to more than 15 countries with strong technical support, good quality and services. And Lufeng has added value to Clients by successfully developing complex and innovative projects throughout the world.

Ingot casting machine is a device to receive the refined Molten metal alloy from furnace through fire-refining. the machine is mainly used to cast metal liquid into mould, cool it for condensation of standard ingots, and stack the ingots one layer by one layer automatically. It can achieve full automatic control of the whole production process, so as to improve the production efficiency and save the labour cost, meanwhile the ingot quality is comparatively better.

The ingot casting machine integrates function of casting, automatic stacking and packing, etc. the casting system consists of quantitative pouring unit, chain conveyor, slagging-off, bottom water cooling, ingot turnover and packing parts.   

Casting module of different size are offered for different ingot specification. the casting precision is less than 5%. the ingot is conveyed by chain for continuous and stable movement. the system works very stable without shaking and thus avoid ripple on the ingot surface. 

What are the advantages of ingot casting machine: Automatic ingot pouring and drossing; Consistent size, low dross ingots; Automatic stack weighing, label printing and application; Remote production data reporting and recording; Smooth running casting conveyor with controlled solidification;Cavity and crack free ingots; Superior quality ingot top surface; Stack settling press and floating strapping head Uniform precise stack shape and high visual appeal; Improved operator health and safety.To choose us is to choose health, safety and quality.

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  • <p>lead copper scrap slag casting machine after smelting from furnace&nbsp;</p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">Slag casting machine </span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">The slag casting machine is used for casting copper slag or lead slag. Copper slag is mainly used for casting converter slag, and lead slag is mainly high lead slag discharged from the casting oxidation furnace. Workflow: After the slag flows out of the furnace, it flows into the slag mold of the slag casting machine through a chute from the casting point. The slag mold is fixed on the chain conveyor, and the slag inside the slag mold is gradually transported from the casting point to the slag ingot outlet through the air and water cooling areas by the chain conveyor on the slag casting machine, and then discharged.</span></p>

  • <p>custom size design lead&nbsp; ingot casting machine for scrap lead battery recycle&nbsp; or lead ore copper ore&nbsp;</p> <p class="p"><span style="font-family: Calibri; font-size: 12pt;">Scrap aluminium&nbsp; or lead or copper continuous ingot casting&nbsp; machine&nbsp;</span></p> <p class="p"><span style="font-family: Calibri; font-size: 12pt;">Product features</span></p> <p class="p"><span style="font-family: Calibri; font-size: 12pt;">1. The casting machine adopts a circulation mode.</span></p> <p class="p"><span style="font-family: Calibri; font-size: 12pt;">The power transmission part adopts cycloidal pinwheel reducer and frequency conversion speed control. The demoulding rate is over 99%.</span></p> <p class="p"><span style="font-family: Calibri; font-size: 12pt;">2. The ingot casting machine has the advantages of automatic distribution of molten aluminum, frequency control, high production efficiency, uniform ingot weight, high degree of automation, low labor intensity, convenient operation and simple maintenance.</span></p> <p class="p"><span style="font-family: Calibri; font-size: 12pt;">3. The ingot casting machine is manufactured in accordance with the current national standards.</span></p> <p class="p"><span style="font-family: Calibri; font-size: 12pt;">4. The whole system is safe and reliable, and the operating cost is low.</span></p>

  • <p>full automatic aluminium ingot casting machine Good Quality hot selling&nbsp; Canada Indonesia&nbsp;</p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">Aluminum lead ingot casting machine </span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The aluminum or lead ingot casting machine is composed of a frame, ingot mold, demolding mechanism, main transmission mechanism, water cooling device (or water spray cooling device), aluminum liquid distributor, etc. This machine is not only used for aluminum ingot casting, but also for zinc ingot casting and aluminum based intermediate alloy waffle ingot casting.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The aluminum liquid in the melting furnace flows through the aluminum liquid flow channel to the pouring flow channel and enters the distribution drum of the aluminum ingot casting machine. The distribution drum operates synchronously with the operating speed of the ingot casting machine. The distributor has several evenly distributed aluminum ports, each port aligned with the operating aluminum ingot mold. The flow rate of aluminum liquid during pouring is synchronized with the speed of the ingot casting machine, ensuring the depth of aluminum liquid in the aluminum ingot mold.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">This equipment is widely used in manufacturers of aluminum alloy ingots and zinc alloy ingots. It has the characteristics of automatic aluminum water distribution, adjustable casting speed, automatic ingot tapping and demolding, high production efficiency, uniform aluminum ingot weight, no large or small ends, and smooth surface.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The casting process has a high degree of automation and low labor intensity. The casting mold is made of ductile iron, with a long service life</span><span style="font-family: 宋体;">、</span></span></p>

  • <p>copper circle machine anode plate disc round&nbsp; continuous casting line&nbsp;</p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">How to refine copper ingots</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">1. Copper ingot refers to the electrolytic purification of copper: crude copper (containing 99% copper) is pre made into thick plates as the anode, pure copper is made into thin plates as the cathode, and a mixture of sulfuric acid and copper sulfate is used as the electrolyte. After being electrified, copper dissolves from the anode into copper ions and moves towards the cathode. Upon reaching the cathode, electrons are obtained and pure copper (also known as electrolytic copper) is precipitated at the cathode.</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">2. Impurities in crude copper, such as iron and zinc, which are more active than copper, will dissolve with copper into ions (Zn and Fe). Due to the difficulty in precipitation of these ions compared to copper ions, adjusting the potential difference appropriately during electrolysis can avoid the precipitation of these ions on the anode. Impurities such as gold and silver, which are less active than copper, are deposited at the bottom of the electrolytic cell. The copper plate produced in this way is called "electrolytic copper" and has extremely high quality, which can be used to make electrical products. The sediment at the bottom of the electrolytic cell is called "anode mud", which is rich in gold and silver and is very valuable. It has extremely high economic value for extraction and processing.</span></p>

  • <p>copper lead ingot casting machine aluminum cans recycling machine&nbsp;</p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">Aluminum lead ingot casting machine </span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The aluminum or lead ingot casting machine is composed of a frame, ingot mold, demolding mechanism, main transmission mechanism, water cooling device (or water spray cooling device), aluminum liquid distributor, etc. This machine is not only used for aluminum ingot casting, but also for zinc ingot casting and aluminum based intermediate alloy waffle ingot casting.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The aluminum liquid in the melting furnace flows through the aluminum liquid flow channel to the pouring flow channel and enters the distribution drum of the aluminum ingot casting machine. The distribution drum operates synchronously with the operating speed of the ingot casting machine. The distributor has several evenly distributed aluminum ports, each port aligned with the operating aluminum ingot mold. The flow rate of aluminum liquid during pouring is synchronized with the speed of the ingot casting machine, ensuring the depth of aluminum liquid in the aluminum ingot mold.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">This equipment is widely used in manufacturers of aluminum alloy ingots and zinc alloy ingots. It has the characteristics of automatic aluminum water distribution, adjustable casting speed, automatic ingot tapping and demolding, high production efficiency, uniform aluminum ingot weight, no large or small ends, and smooth surface.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The casting process has a high degree of automation and low labor intensity. The casting mold is made of ductile iron, with a long service life</span><span style="font-family: 宋体;">、</span></span></p>

  • <p>&nbsp;lead anode casting machine disc round&nbsp; lead electrolysis machine system</p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">Lead anode plate automatic line</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">Firstly, the electric control circuit is used to start the disc conveyor motor. The disc supports the spindle mold and rotates. During the rotation process, signals are sent to the PLC through different proximity switches at different stages. The PLC sends instructions to pour out the lead water spindle mold and shape it. The disc rotates to the plate taking frame, and the proximity switch sends a signal to the PLC. </span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The PLC sends instructions to the plate catching hook to automatically pick up the ingot and then transmit it to the conveyor belt. This plate catching hook has three hooks, and during one cycle of the disc rotation, The lead ingots are automatically picked up and transported to the conveyor belt in time and sections, forming an automatic flow process. The completion of this process mainly relies on the proximity switch providing different signals and the PLC setting different commands.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">1. Main use: This equipment is matched with a lead melting furnace, and the molten lead is pumped into a lead ingot quantitative pouring container through a lead pump. The lead water is then quantitatively poured into the mold, cooled by the mold, and turned into a standard lead resistance plate. Then, it is transported to the plate conveyor through an automatic plate pulling and flat plate device.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">2. Product composition: lead quantitative pouring device, disc rack, ingot mold, automatic plate pulling mechanism, flat plate mechanism, conveying and arranging plate transportation mechanism, and electrical control system.</span></span></p>