Melting Furnace

Lufeng is a Professional metallurgical melting furnace design, manufacturing and sales manufacturers in China. At the same time, Lufeng is a high-tech enterprise specializing in manufacturing energy-saving equipment and energy-saving services for industrial furnaces.We have been specialized in Metallurgical equipment for many years. The Melting furnace is widely used for the lead /copper/zinc melting plants all over the world.

Lufeng can design furnaces with different specifications and structures according to the requirements of customers (raw materials, processing capacity, combustion medium, etc.). To meet the production demand. Provide customers with a modern chemical plant with complete functions, reasonable layout, high economic performance and environment-friendly.

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  • <p>metal &amp; metallurgy machinery lead battery recycling machine lead refining furnace</p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">Reflection refining furnace</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The present invention discloses a bottom blowing process for alkaline refining of regenerated lead by fire method. After the crude lead liquid is poured into the refining furnace from the melting furnace, argon gas is introduced from the bottom. When the temperature of the lead liquid drops to about 330 </span><span style="font-family: 宋体;">℃</span><span style="font-family: Calibri;">, slag is skimmed, and the lead copper content is reduced to about 0.1% by melting and removing copper. After skimming, sulfur powder is sprayed into the bottom of the refining furnace to further remove copper. The temperature is raised to 450-480 </span><span style="font-family: 宋体;">℃</span><span style="font-family: Calibri;">, and the reaction is carried out for 30-60 minutes. The sulfide slag is removed to complete the copper removal process; When the lead liquid temperature is about 450 </span><span style="font-family: 宋体;">℃</span><span style="font-family: Calibri;">, powdered Sodium nitrate and sodium hydroxide are blown from the bottom of the refining furnace. After reaction for 30min, NaCl powder is blown from the bottom of the refining furnace with argon gas to complete the arsenic, antimony and tin removal process. The loss of said bottom blowing process method, refining agent and/or alloy is greatly reduced; There is only inert gas with low solid solubility in the lead liquid, which is not easily oxidized by the lead liquid and lead ingot. There is no lead slag inside the lead liquid and lead ingot. When using recycled lead, there is less lead slag and the slag yield is low; During the refining process, the surface of the lead liquid is always protected by argon gas, which can be used for high-temperature Ag removal operations. The regenerated lead contains low Ag content; The argon gas blown into the bottom will float together with small bismuth compound particles, resulting in low bismuth content in lead ingots</span></span></p>

  • <p>10KG t o1000kg induction foundry melting furnace for lead copper aluminum scrap materials&nbsp;</p> <p class="p"><strong><span style="font-family: Calibri; font-size: 12pt;">An induction furnace</span></strong></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">An induction furnace&nbsp;with a frequency range of 150 to 10000 Hz is called an intermediate frequency induction furnace. The medium frequency induction furnace is a special smelting equipment suitable for smelting high-quality steel and alloys. It has advantages such as fast melting speed, high production efficiency, strong adaptability, flexible use, good electromagnetic stirring effect, convenient start-up operation, and steel liquid being covered by slag (reducing atmospheric pollution of steel liquid). The complete equipment of the medium frequency induction furnace includes: power supply and electrical control part, furnace body part, transmission device, and water cooling system.</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">The medium frequency induction furnace is particularly suitable for large, medium, and small furnaces with a capacity of tens of tons of 10kg. It is used for melting steel, cast iron, copper, aluminum, and other non-ferrous metals and their alloys, as well as insulation of liquid metals. It has strong adaptability to furnace materials and is suitable for intermittent operations. The furnace structure and usage are similar to those of a power frequency coreless induction furnace. Since the 1970s, with the increasing power and reliability of high-efficiency, static, and metal saving thyristor intermediate frequency power supplies, intermediate frequency furnaces have developed rapidly both domestically and internationally. They not only have obvious advantages in small and medium-sized capacity, but also are replacing industrial frequency heartless induction furnaces in large capacity. [1]</span></p>

  • <p>10T lead acid fully automatic recycle machine gas melting furnace lead recycling rotary&nbsp; furnace&nbsp;</p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">Rotary smelting furnace </span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">A rotary furnace is a type of blast furnace, whose body is an inclined cylindrical container that can rotate. The principle of rotary furnace is to use the effect of high temperature and high-speed Redox to mix ore and coke together, rapidly heat and melt in the furnace, and separate metal and waste slag.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The internal parts of the rotary furnace are divided into different areas, with the top layer being the combustion zone, where coke and oxygen react to produce high-temperature and high-pressure gas flow. The gas flows downwards and enters the reduction zone. The ore and coke undergo a reduction reaction in the reduction zone, and the metal is reduced out. The metal flows downwards along the furnace barrel and finally reaches the slag area, where it is separated from the waste slag.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The rotary furnace has the advantages of high production capacity and high melting efficiency, and can melt various metal materials such as iron, steel, and alloys. In the steel industry, rotary furnaces have become one of the main steelmaking equipment, widely used in fields such as steelmaking, ironmaking, and scrap</span>&nbsp;<span style="font-family: Calibri;">recovery.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">&nbsp;</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">Lead scraps, Lead grid, Lead acid battery scrap, adaptable to different raw materials.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The Lead melting rotary furnace consists of a rotary host, a fire-resistant furnace lining, a combustion system, a hydraulic system, a Ring gear transmission system and a flue system. Both charging and discharging pass through the furnace mouth installed with a furnace door. During charging and discharging, the furnace door installed with a burner can be opened. Auxiliary machines are equipped with supporting automatic feeding machine, automatic slag (soup) bag and slag raking machine, and automatic ingot casting and stacking machine. Through these supporting equipment, the automatic operation of the whole process can be realized.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">&nbsp;</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">Details include:</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">- Refractory Material of Chrome-Magnesium basis</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">- air-fuel burner or Oxy-fuel burner or Heavy oil burner</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">- Feeding door opening through local control panel and through remote control</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">- Door operation system with hydraulic unit;</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">- Rotation system 0 - 1 rpm with variable speed driver (by VFD)</span></p>

  • <p><span style="color: #333333; font-family: Roboto, 'Helvetica Neue', Helvetica, Tahoma, Arial, 'PingFang SC', 'Microsoft YaHei'; font-size: 12px; font-weight: bold; background-color: #ffffff;">Made in China nature gas tilting type melting furnace copper melting furnace gas fired aluminum melting furnace for sale</span></p> <p class="p" style="text-align: center;"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">Rotary tilting refining furnace</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The rotary tilting refining furnace is mainly used for the pyrometallurgical refining of recycled metals (mostly used for impure copper). In order to improve the technical and economic comprehensive indicators of the tilting refining furnace, it is best to have a copper grade higher than 90% when entering th</span><span style="font-family: Calibri;">e furnace. For raw materials with lower copper grades, it is best to first undergo pre-treatment in the blast furnace and blowing furnace before entering the tilting furnace.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The furnace body of the rotary furnace is installed on a rotating frame, which, under the action of a hydraulic cylinder, can tilt the furnace body within a certain angle range to achieve process actions such as feeding, melting, and dumping slag. At the same time, the furnace body can rotate around its axis under the action of the transmission mechanism; The rotary motion improves the heating efficiency of the furnace and is of great significance for the overheating of the molten metal.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">When melting metal in this furnace, a certain amount of slag forming agent needs to be added. The molten slag forming agent and slag liquid have a protective effect on solid and liquid metals, which can prevent metal oxidation</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The burning loss rate of elements such as silicon and manganese in a rotary cupola is equivalent to that of a coke burning cupola. The content of carbon elements in the rotary furnace is decreasing, so it is necessary to add a certain amount of carburizing agent (coke or graphite) to the furnace material.</span></span></p>

  • <p>furnace body of&nbsp; lead refining kettle for&nbsp; lead acid recycle plant</p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">Reflection refining furnace</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The present invention discloses a bottom blowing process for alkaline refining of regenerated lead by fire method. After the crude lead liquid is poured into the refining furnace from the melting furnace, argon gas is introduced from the bottom. When the temperature of the lead liquid drops to about 330 </span><span style="font-family: 宋体;">℃</span><span style="font-family: Calibri;">, slag is skimmed, and the lead copper content is reduced to about 0.1% by melting and removing copper. After skimming, sulfur powder is sprayed into the bottom of the refining furnace to further remove copper. The temperature is raised to 450-480 </span><span style="font-family: 宋体;">℃</span><span style="font-family: Calibri;">, and the reaction is carried out for 30-60 minutes. The sulfide slag is removed to complete the copper removal process; When the lead liquid temperature is about 450 </span><span style="font-family: 宋体;">℃</span><span style="font-family: Calibri;">, powdered Sodium nitrate and sodium hydroxide are blown from the bottom of the refining furnace. After reaction for 30min, NaCl powder is blown from the bottom of the refining furnace with argon gas to complete the arsenic, antimony and tin removal process. The loss of said bottom blowing process method, refining agent and/or alloy is greatly reduced; There is only inert gas with low solid solubility in the lead liquid, which is not easily oxidized by the lead liquid and lead ingot. There is no lead slag inside the lead liquid and lead ingot. When using recycled lead, there is less lead slag and the slag yield is low; During the refining process, the surface of the lead liquid is always protected by argon gas, which can be used for high-temperature Ag removal operations. The regenerated lead contains low Ag content; The argon gas blown into the bottom will float together with small bismuth compound particles, resulting in low bismuth content in lead ingots</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">&nbsp;</span></p>

  • <p>copper ore concentrate smelting blast furnace metal &amp; metallurgy machinery</p> <p class="p"><strong><span style="font-family: Calibri; font-size: 12pt;">Blast furnace function</span></strong></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">Blast furnaces can be used for matte smelting of metals such as copper, nickel, cobalt, and reduction smelting of metals such as lead and zinc. They can also be used for melting miscellaneous copper and processing other materials. The charge of a blast furnace is generally block shaped, and the fuel is coke. The furnace materials are added in batches from the top of the furnace to form pillars. Air is blown in from the lower tuyere, and coke burns in the tuyere area, forming a high-temperature melting zone; The furnace material reacts fiercely here and continuously melts. During reduction smelting, the melt clarifies in the furnace hearth, releasing metal and slag separately. During matte smelting, the melt flows into the front bed through this bed, clarifying and separating matte and slag. During the process of hot flue gas passing through the furnace material and rising to the furnace top for discharge, the furnace material is preheated (during smelting and kneading of concentrate, it also causes the concentrate to sinter), and partial smelting chemical reactions occur. So the blast furnace has good heat and mass transfer conditions, high thermal efficiency, and a large daily production capacity per unit area (i.e. bed energy rate).</span></p>