Electrolytic system

Lufeng is the design and equipment supplier of complete non-ferrous metal electrolysis system. It has provided design and related equipment for many non-ferrous smelters at home and abroad.

The purpose of electrolytic refining is to obtain industrial metals with high purity and recover the associated rare and precious metals. The main equipment of the electrolysis system mainly includes: Starter plate unit, anode disc casting machine, electrolytic cell, conductive copper bar, rectifier, anode mud treatment system, electrolyte preparation system, etc.

Lufeng has a mature design team, which can design the electrolysis workshop according to the specific project requirements of customers. Build a modern smelter with energy conservation, good economic efficiency and environmental friendliness for customers.

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  • <p>copper concentrate refining electrolysis system anode electrolytic round disc plate casting machine&nbsp;&nbsp;</p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">The processing process of lead-zinc ore usually includes the following main steps:</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">1. Mineral processing: Lead zinc ore is selected and graded to select ore with high lead and zinc content.</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">2. Crushing and grinding: The selected lead zinc ore is subjected to crushing and grinding operations to make its particle size suitable for subsequent processing.</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">3. Flotation: Flotation operations are carried out on the crushed and ground lead-zinc ore, utilizing the differences in density, buoyancy, and surface properties between lead-zinc ore and other minerals to obtain lead concentrate and zinc concentrate.</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">4. Separation: separate the flotation lead and zinc concentrate, including flotation foam separation, centrifugal separation and gravity separation, to obtain pure lead concentrate and pure zinc concentrate.</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">5. Reflotation: Perform a reflation operation on zinc concentrate to further improve zinc grade and extraction rate.</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">6. Smelting: Place pure lead concentrate and pure zinc concentrate into a furnace for high-temperature melting, allowing the lead and zinc to melt separately and obtain pure lead and zinc ingots.</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">7. Refining: Further refining of lead and zinc ingots, including smelting, deoxidation, screening, alloying, and other operations, to improve product purity and quality.</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">It should be noted that the process described above is a general lead-zinc ore treatment process, and the specific process parameters and steps may vary depending on the ore and product requirements. In practical applications, it is also necessary to consider the economy, environmental protection, and product quality requirements of the process. Meanwhile, the treatment of lead-zinc ore is a complex process that requires professional personnel and equipment to operate.</span></p>

  • <p>lead acid battery recycling system&nbsp; lead anode plate casting machine electrolysis machine line</p> <p class="p" style="text-align: center;"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">Lead anode plate automatic line</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">Firstly, the electric control circuit is used to start the disc conveyor motor. The disc supports the spindle mold and rotates. During the rotation process, signals are sent to the PLC through different proximity switches at different stages. The PLC sends instructions to pour out the lead water spindle mold and shape it. The disc rotates to the plate taking frame, and the proximity switch sends a signal to the PLC. </span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The PLC sends instructions to the plate catching hook to automatically pick up the ingot and then transmit it to the conveyor belt. This plate catching hook has three hooks, and during one cycle of the disc rotation, The lead ingots are automatically picked up and transported to the conveyor belt in time and sections, forming an automatic flow process. The completion of this process mainly relies on the proximity switch providing different signals and the PLC setting different commands.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">1. Main use: This equipment is matched with a lead melting furnace, and the molten lead is pumped into a lead ingot quantitative pouring container through a lead pump. The lead water is then quantitatively poured into the mold, cooled by the mold, and turned into a standard lead resistance plate. Then, it is transported to the plate conveyor through an automatic plate pulling and flat plate device.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">2. Product composition: lead quantitative pouring device, disc rack, ingot mold, automatic plate pulling mechanism, flat plate mechanism, conveying and arranging plate transportation mechanism, and electrical control system.</span></span></p>

  • <p>2024 hot selling&nbsp; Price&nbsp; lead light polishing&nbsp; rod machine&nbsp; for&nbsp; Scrap lead battery electrolysis system</p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The light </span></span><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">bar polishing </span></span><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">machine is used to clean the cathode copper rod after electrolysis, ensuring good surface conductivity.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">There are two key points to note when operating the lead electrolysis light rod machine:</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">One is that the copper rod is very heavy and difficult to transport after being pulled out;</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The second issue is that there is a lot of noise when cleaning copper bars. To solve these two problems, the existing light bar machine is designed with a bucket containing copper bars, which can be lifted by a crane, and the bucket can be directly placed on the frame of the light bar machine. The bucket door can be opened directly to allow the copper bars to fall directly into the cleaning drum. In addition, the surface of the cleaning drum is sandwich and equipped with thick soundproof cotton, which has a good soundproofing effect and improves the quality of the working environment. The inner liner is made of 304 material, which has good corrosion resistance.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The entire equipment has been comprehensively considered in terms of performance, quality, and safety, and has been well received by multiple customers</span></span></p>

  • <p>automatic polishing machine charger machine for industrial lead electrolysis recycling machines</p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The light </span></span><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">bar polishing </span></span><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">machine is used to clean the cathode copper rod after electrolysis, ensuring good surface conductivity.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">There are two key points to note when operating the lead electrolysis light rod machine:</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">One is that the copper rod is very heavy and difficult to transport after being pulled out;</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The second issue is that there is a lot of noise when cleaning copper bars. To solve these two problems, the existing light bar machine is designed with a bucket containing copper bars, which can be lifted by a crane, and the bucket can be directly placed on the frame of the light bar machine. The bucket door can be opened directly to allow the copper bars to fall directly into the cleaning drum. In addition, the surface of the cleaning drum is sandwich and equipped with thick soundproof cotton, which has a good soundproofing effect and improves the quality of the working environment. The inner liner is made of 304 material, which has good corrosion resistance.</span></span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: 宋体; mso-ascii-font-family: Calibri; mso-hansi-font-family: Calibri; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;"><span style="font-family: Calibri;">The entire equipment has been comprehensively considered in terms of performance, quality, and safety, and has been well received by multiple customers</span></span></p>

  • <p>metal &amp; metallurgy machinery metal work machines Residual pole scrubber for lead copper scrap anode plate&nbsp;<span style="font-family: Calibri; font-size: 12pt;">lead and Copper electrolysis residual electrode cleaning unit</span></p> <p class="p"><span style="font-family: Calibri; font-size: 12pt;">Automation of residual electrode washing in copper electrolysis, energy conservation and environmental protection</span></p> <p class="p"><span style="font-family: Calibri; font-size: 12pt;">Residual electrode washing is a very important process in copper electrolysis process. Residual electrode washing is the process of cleaning the anode mud on the residue, cleaning the precious metal mixture on the residue before production, reducing the residual amount of anode mud on the residue, and bringing objective economic benefits to the enterprise. The residual electrode washing automation unit can quickly clean residual electrodes, efficiently and quickly, greatly improving the efficiency of copper electrolysis.</span></p>

  • <p>scrap anode plate washing machine cleaning Residual pole scrubber copper electrolysis machine line</p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">Copper electrolysis residual electrode cleaning unit</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">Automation of residual electrode washing in copper electrolysis, energy conservation and environmental protection</span></p> <p class="p"><span style="mso-spacerun: 'yes'; font-family: Calibri; mso-fareast-font-family: 宋体; mso-bidi-font-family: 'Times New Roman'; font-size: 12.0000pt; mso-font-kerning: 0.0000pt;">Residual electrode washing is a very important process in copper electrolysis process. Residual electrode washing is the process of cleaning the anode mud on the residue, cleaning the precious metal mixture on the residue before production, reducing the residual amount of anode mud on the residue, and bringing objective economic benefits to the enterprise. The residual electrode washing automation unit can quickly clean residual electrodes, efficiently and quickly, greatly improving the efficiency of copper electrolysis.</span></p>