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Lead Electrolytic system
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Lead Electrolytic system

Lufeng is the design and equipment supplier of lead electrolysis system. It has provided design and related equipment for many lead smelters at home and abroad.

The purpose of lead electrolysis system is to obtain high purity industrial lead and recover the associated bismuth and rare precious metals. Most of the raw materials for lead electrolysis are mineral crude lead, and the rest are recycled lead and crude lead, a by-product of tin smelting. Before electrolytic refining of crude lead, copper or tin in crude lead should be removed by Pyrorefining in advance, and the content of antimony should be adjusted, and then cast into anode plate for electrolysis. At present, we mostly use silicofluoroate electrolysis.

The main equipment of the lead electrolysis system mainly includes: Starter plate unit, anode disc casting machine, electrolytic cell, conductive copper bar, rectifier, anode mud treatment system, electrolyte preparation system, etc.

Lufeng has a mature design team, which can design the electrolysis workshop according to the specific project requirements of customers. Build a modern smelter with energy conservation, good economic efficiency and environmental friendliness for customers.

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  • lead cathode plate casting machine for lead electrolysis machine metal & metallurgy machinery Lead cathode plate automatic line The lead pump preheats the circulating lead in the lead storage tank, gradually increasing the molten lead level in the tank, allowing the production drum to be immersed in an appropriate amount of lead liquid. As the drum rotates, a layer of lead liquid is adhered to the surface of the cylinder, which solidifies into a thin layer of lead skin. During the drum rotation process, it is peeled off by a shovel, and under the action of its own weight, it enters the shear device along the guide plate of the bracket, and is cut to length during the travel process, Pieces of lead skin are transported by the feeding device to the next station for waiting. At the same time, the feeding device sends copper bars one by one through the feeding plate of the feeding device to wait at that station. When the lifting device is working, the copper bars are lifted, and the lead skin (at this time, the cutting center of the lead skin should coincide with the center of the copper bar) is bent and wrapped around the copper bar under the action of the rising copper bar. When the starting plate is at the pressing device and leveling device, it is driven by the hydraulic cylinder, Complete the leveling of the starting plate, lift the finished starting plate onto the chain of the pushing device by the lifting chain, and arrange it according to the predetermined spacing. When the electrolytic cell needs to be loaded into the starting plate, a dedicated hanger can be used to lift it from the slot arrangement device and directly load it into the slot.

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  • customized lead electrolysis machine disc round anode plate casting machine Lead anode plate automatic line Firstly, the electric control circuit is used to start the disc conveyor motor. The disc supports the spindle mold and rotates. During the rotation process, signals are sent to the PLC through different proximity switches at different stages. The PLC sends instructions to pour out the lead water spindle mold and shape it. The disc rotates to the plate taking frame, and the proximity switch sends a signal to the PLC. The PLC sends instructions to the plate catching hook to automatically pick up the ingot and then transmit it to the conveyor belt. This plate catching hook has three hooks, and during one cycle of the disc rotation, The lead ingots are automatically picked up and transported to the conveyor belt in time and sections, forming an automatic flow process. The completion of this process mainly relies on the proximity switch providing different signals and the PLC setting different commands. 1. Main use: This equipment is matched with a lead melting furnace, and the molten lead is pumped into a lead ingot quantitative pouring container through a lead pump. The lead water is then quantitatively poured into the mold, cooled by the mold, and turned into a standard lead resistance plate. Then, it is transported to the plate conveyor through an automatic plate pulling and flat plate device. 2. Product composition: lead quantitative pouring device, disc rack, ingot mold, automatic plate pulling mechanism, flat plate mechanism, conveying and arranging plate transportation mechanism, and electrical control system.

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  • lead slag casting machine for other metal & metallurgy machinery Slag casting machine The slag casting machine is used for casting copper slag or lead slag. Copper slag is mainly used for casting converter slag, and lead slag is mainly high lead slag discharged from the casting oxidation furnace. Workflow: After the slag flows out of the furnace, it flows into the slag mold of the slag casting machine through a chute from the casting point. The slag mold is fixed on the chain conveyor, and the slag inside the slag mold is gradually transported from the casting point to the slag ingot outlet through the air and water cooling areas by the chain conveyor on the slag casting machine, and then discharged.

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  • copper rod polishing machine for lead electrolysis machine system Hexagonal drum polishing machine Working principle and use of a hexagonal drum polishing machine. 1. Adopting the principle of centrifugal motion, the rust removal, polishing, and deburring periods are short. A cylindrical gear reducer with a speed ratio of 40.17 is used, and the working speed of the drum is between 28-35r/min, which can be completed in about half an hour. Improve work efficiency, save time and effort. 2. The abrasives are mainly river sand and steel sand, which are easy to obtain and cost-effective. 3. * Major advantages: no acid cleaning, dry rust removal oil, polishing, automatic screening, one-time screening, no impurities inside the drum except for small metals. 4. Especially suitable for surface finishing of easily deformed workpieces. After being polished by this type of grinder, the parts not only maintain their original shape and position accuracy, but also improve the surface roughness of the parts by 1-2 levels. 5. Grinding batch parts, medium or large-sized parts, with good results. 6. It has the advantages of low noise and easy operation. 7. The barrel is lined with rubber to prevent workpiece collision, suitable for copper, iron, thin-walled parts, stainless steel parts, etc 8. There is no covered inner lining inside the barrel, which is suitable for materials that are not easily deformed such as steel balls and steel products. Due to the cutting force, it promotes greater effectiveness. 9. It is a simple and convenient model in the grinding machine series, suitable for processing. 10. It can be divided into specifications such as 100-1000L according to its capacity, and can be customized according to needs.

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  • lead plate hanger for lead acid battery plate pasting machine metal & metallurgy machinery An anode hanger for electrolytic cells This utility model discloses an anode hanger for an electrolytic cell. The top of the copper beam is provided with several pole installation holes, and the copper beam is located on both sides of the pole installation hole with assembly holes and screw holes respectively. The two sides of the copper beam are symmetrically provided with several screw holes, and the bottom end of the electrode rod is equipped with a connection section. The electrode rod is inserted into the pole installation hole at the top of the copper beam through the connection section and connected with bolts, and the outer part of the electrode rod is equipped with a protective sleeve, The top of the protective sleeve is provided with a groove between the electrode rod and the electrode rod. The outer sleeve of the electrode rod is equipped with a screw thread, and the bottom end of the screw thread is arranged in the groove. The utility model has a reasonable structure, which is more convenient than traditional welding methods. On the one hand, it ensures the stability of the connection, and solves the problem of welding causing skewness. The upper end of the protective sleeve is provided with a groove, and the bottom end of the screw thread is located in the groove of the protective sleeve, greatly improving the stability of the screw thread and the protective sleeve, And reduce the probability of slipping, thereby ensuring overall performance

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  • lead acid battery plate making machine cathode plates manufacturing metal & metallurgy machinery Lead cathode plate automatic line The lead pump preheats the circulating lead in the lead storage tank, gradually increasing the molten lead level in the tank, allowing the production drum to be immersed in an appropriate amount of lead liquid. As the drum rotates, a layer of lead liquid is adhered to the surface of the cylinder, which solidifies into a thin layer of lead skin. During the drum rotation process, it is peeled off by a shovel, and under the action of its own weight, it enters the shear device along the guide plate of the bracket, and is cut to length during the travel process, Pieces of lead skin are transported by the feeding device to the next station for waiting. At the same time, the feeding device sends copper bars one by one through the feeding plate of the feeding device to wait at that station. When the lifting device is working, the copper bars are lifted, and the lead skin (at this time, the cutting center of the lead skin should coincide with the center of the copper bar) is bent and wrapped around the copper bar under the action of the rising copper bar. When the starting plate is at the pressing device and leveling device, it is driven by the hydraulic cylinder, Complete the leveling of the starting plate, lift the finished starting plate onto the chain of the pushing device by the lifting chain, and arrange it according to the predetermined spacing. When the electrolytic cell needs to be loaded into the starting plate, a dedicated hanger can be used to lift it from the slot arrangement device and directly load it into the slot.

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