Lead Electrolytic system

Lufeng is the design and equipment supplier of lead electrolysis system. It has provided design and related equipment for many lead smelters at home and abroad.

The purpose of lead electrolysis system is to obtain high purity industrial lead and recover the associated bismuth and rare precious metals. Most of the raw materials for lead electrolysis are mineral crude lead, and the rest are recycled lead and crude lead, a by-product of tin smelting. Before electrolytic refining of crude lead, copper or tin in crude lead should be removed by Pyrorefining in advance, and the content of antimony should be adjusted, and then cast into anode plate for electrolysis. At present, we mostly use silicofluoroate electrolysis.

The main equipment of the lead electrolysis system mainly includes: Starter plate unit, anode disc casting machine, electrolytic cell, conductive copper bar, rectifier, anode mud treatment system, electrolyte preparation system, etc.

Lufeng has a mature design team, which can design the electrolysis workshop according to the specific project requirements of customers. Build a modern smelter with energy conservation, good economic efficiency and environmental friendliness for customers.

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  • xiangtan lufeng lead anode plate disc round water cooling and cathode casting machine Lead anode plate automatic line Firstly, the electric control circuit is used to start the disc conveyor motor. The disc supports the spindle mold and rotates. During the rotation process, signals are sent to the PLC through different proximity switches at different stages. The PLC sends instructions to pour out the lead water spindle mold and shape it. The disc rotates to the plate taking frame, and the proximity switch sends a signal to the PLC. The PLC sends instructions to the plate catching hook to automatically pick up the ingot and then transmit it to the conveyor belt. This plate catching hook has three hooks, and during one cycle of the disc rotation, The lead ingots are automatically picked up and transported to the conveyor belt in time and sections, forming an automatic flow process. The completion of this process mainly relies on the proximity switch providing different signals and the PLC setting different commands. 1. Main use: This equipment is matched with a lead melting furnace, and the molten lead is pumped into a lead ingot quantitative pouring container through a lead pump. The lead water is then quantitatively poured into the mold, cooled by the mold, and turned into a standard lead resistance plate. Then, it is transported to the plate conveyor through an automatic plate pulling and flat plate device. 2. Product composition: lead quantitative pouring device, disc rack, ingot mold, automatic plate pulling mechanism, flat plate mechanism, conveying and arranging plate transportation mechanism, and electrical control system.

  • lead acid battery recycling plant lead anode casting disc round machine Lead anode plate automatic line Firstly, the electric control circuit is used to start the disc conveyor motor. The disc supports the spindle mold and rotates. During the rotation process, signals are sent to the PLC through different proximity switches at different stages. The PLC sends instructions to pour out the lead water spindle mold and shape it. The disc rotates to the plate taking frame, and the proximity switch sends a signal to the PLC. The PLC sends instructions to the plate catching hook to automatically pick up the ingot and then transmit it to the conveyor belt. This plate catching hook has three hooks, and during one cycle of the disc rotation, The lead ingots are automatically picked up and transported to the conveyor belt in time and sections, forming an automatic flow process. The completion of this process mainly relies on the proximity switch providing different signals and the PLC setting different commands. 1. Main use: This equipment is matched with a lead melting furnace, and the molten lead is pumped into a lead ingot quantitative pouring container through a lead pump. The lead water is then quantitatively poured into the mold, cooled by the mold, and turned into a standard lead resistance plate. Then, it is transported to the plate conveyor through an automatic plate pulling and flat plate device. 2. Product composition: lead quantitative pouring device, disc rack, ingot mold, automatic plate pulling mechanism, flat plate mechanism, conveying and arranging plate transportation mechanism, and electrical control system.

  • residual pole scrubber battery recycling machine lead electrolysis machine Residual pole scrubber In the process of electrolytic refining of lead by residual electrode scrubber, the metal lead loses electrons in the anode and becomes lead ions which enter the electrolyte, in addition to a small part of the impurities in the anode and lead dissolved in the electrolyte, the vast majority of insoluble and adhere to the anode surface to form anode slime. The anode slime contains a lot of lead, antimony, bismuth and precious metals such as gold and silver, so the attached anode slime and residual acid must be cleaned and recycled to reduce repeated smelting. At present, there are three kinds of washing equipment in China: horizontal residual electrode washing machine, vertical residual electrode washing machine, rotary residual electrode washing machine.

  • electrolysis line lead acid battery making machine cathode plate making machine Lead cathode plate automatic line The lead pump preheats the circulating lead in the lead storage tank, gradually increasing the molten lead level in the tank, allowing the production drum to be immersed in an appropriate amount of lead liquid. As the drum rotates, a layer of lead liquid is adhered to the surface of the cylinder, which solidifies into a thin layer of lead skin. During the drum rotation process, it is peeled off by a shovel, and under the action of its own weight, it enters the shear device along the guide plate of the bracket, and is cut to length during the travel process, Pieces of lead skin are transported by the feeding device to the next station for waiting. At the same time, the feeding device sends copper bars one by one through the feeding plate of the feeding device to wait at that station. When the lifting device is working, the copper bars are lifted, and the lead skin (at this time, the cutting center of the lead skin should coincide with the center of the copper bar) is bent and wrapped around the copper bar under the action of the rising copper bar. When the starting plate is at the pressing device and leveling device, it is driven by the hydraulic cylinder, Complete the leveling of the starting plate, lift the finished starting plate onto the chain of the pushing device by the lifting chain, and arrange it according to the predetermined spacing. When the electrolytic cell needs to be loaded into the starting plate, a dedicated hanger can be used to lift it from the slot arrangement device and directly load it into the slot.

  • cathode plate making machine metal & metallurgy machinery lead acid making machine Lead cathode plate automatic line The lead pump preheats the circulating lead in the lead storage tank, gradually increasing the molten lead level in the tank, allowing the production drum to be immersed in an appropriate amount of lead liquid. As the drum rotates, a layer of lead liquid is adhered to the surface of the cylinder, which solidifies into a thin layer of lead skin. During the drum rotation process, it is peeled off by a shovel, and under the action of its own weight, it enters the shear device along the guide plate of the bracket, and is cut to length during the travel process, Pieces of lead skin are transported by the feeding device to the next station for waiting. At the same time, the feeding device sends copper bars one by one through the feeding plate of the feeding device to wait at that station. When the lifting device is working, the copper bars are lifted, and the lead skin (at this time, the cutting center of the lead skin should coincide with the center of the copper bar) is bent and wrapped around the copper bar under the action of the rising copper bar. When the starting plate is at the pressing device and leveling device, it is driven by the hydraulic cylinder, Complete the leveling of the starting plate, lift the finished starting plate onto the chain of the pushing device by the lifting chain, and arrange it according to the predetermined spacing. When the electrolytic cell needs to be loaded into the starting plate, a dedicated hanger can be used to lift it from the slot arrangement device and directly load it into the slot.

  • lead scraps anode plate casting machine recycling machines lead plate making machine Lead anode plate automatic line Firstly, the electric control circuit is used to start the disc conveyor motor. The disc supports the spindle mold and rotates. During the rotation process, signals are sent to the PLC through different proximity switches at different stages. The PLC sends instructions to pour out the lead water spindle mold and shape it. The disc rotates to the plate taking frame, and the proximity switch sends a signal to the PLC. The PLC sends instructions to the plate catching hook to automatically pick up the ingot and then transmit it to the conveyor belt. This plate catching hook has three hooks, and during one cycle of the disc rotation, The lead ingots are automatically picked up and transported to the conveyor belt in time and sections, forming an automatic flow process. The completion of this process mainly relies on the proximity switch providing different signals and the PLC setting different commands. 1. Main use: This equipment is matched with a lead melting furnace, and the molten lead is pumped into a lead ingot quantitative pouring container through a lead pump. The lead water is then quantitatively poured into the mold, cooled by the mold, and turned into a standard lead resistance plate. Then, it is transported to the plate conveyor through an automatic plate pulling and flat plate device. 2. Product composition: lead quantitative pouring device, disc rack, ingot mold, automatic plate pulling mechanism, flat plate mechanism, conveying and arranging plate transportation mechanism, and electrical control system.