The production process of disc ingot casting machine

The disc ingot casting machine is a machine with a disc frame with several copper ingot molds. When it rotates, it can pour copper liquid into each copper ingot mold in turn to cast copper wire ingots and other metal products.

The metal solution flows from the water outlet of the anode furnace to the tundish through the chute, and the metal solution is poured into the casting mold through the tundish or the casting ladle. The casting ladle is placed on the electronic scale, which is collectively referred to as a quantitative casting device. . During the whole casting process, the disc is in the alternation of running and stopping. When the disc is stationary, the casting device pours the metal solution into the rough ingot mold. After casting, the disk rotates to cast the next rough ingot mold. After spray cooling, the spray-cooled rough ingots are hoisted away by the crane, placed in the water tank for cooling again and automatically arranged into rough ingot stacks, and continuous casting can be achieved by repeating this process continuously.

Process flow of disc ingot casting machine

Disc and its drive system:

The entire disc is driven by a variable frequency motor, driven by a central drive device, and supported by a slewing bearing or idler rollers. The rotation of the disc follows a predetermined trajectory or curve. When the disc starts, its speed rises to a larger value according to a smooth curve. After running for a period of time, it descends according to a smooth curve. After a period of slow sliding, it stops. This speed profile ensures smooth operation of the disc. The rotation period of the disc can be set between 26s - 32s, and its running curve can be changed by setting the three parameters of "number of track points, time period/rotation time, speed/maximum speed". The positioning of the disc is controlled by a shaft encoder. The position of the disc has a large allowable error. If the error is exceeded, the disc will stop and give an error signal. The purpose of this function is to protect the disc from collision or mechanical friction with surrounding things.

The above is the "production process of disc ingot casting machine" for you. If you want to know more about disc ingot casting machine, please contact us. Lufeng is a professional manufacturer of lead smelting equipment, ingot casting machine, anode plate Manufacturers of disc casting machines, wire strippers, blast furnaces and rotary furnaces, lead-acid battery recycling systems, etc., with safe and reliable quality, welcome to contact us to discuss cooperation.